Zhengzhou Haojin Machinery Equipment Co., Ltd
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High speed shear homogenization emulsifying tank
High speed shear homogenizer emulsification tank, emulsion mixing tank, shear emulsification tank, high-speed dispersion emulsifier tank, high-speed s
Product details

High speed shear homogenizer emulsifying tank, emulsifying mixing tank, shear emulsifying tank, high-speed dispersing emulsifying machine tank

高速剪切均质乳化罐,高速分散乳化机罐 乳化搅拌罐,剪切乳化罐
High speed shear homogenizer tank, high-speed dispersing emulsifier tank Emulsification mixing tank, shear emulsification tank


Product Introduction:
A high-speed dispersing emulsifier is a device that efficiently, quickly, and uniformly distributes one or more phases into another continuous phase. Under normal circumstances, each phase is immiscible with each other. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. Thus, the immiscible solid, liquid, and gas phases are dispersed and emulsified uniformly and finely in an instant under the joint action of corresponding mature processes and appropriate additives. After high-frequency cyclic cycles, stable high-quality products are finally obtained.
Emulsification tank is a device that integrates functions such as mixing, emulsification, homogenization, dissolution, and crushing. Currently, it is an advanced mixing equipment in the food, pharmaceutical, chemical, and other industries in China. The function of an emulsion tank is to dissolve one or more materials (water-soluble solid phase, liquid phase, or gel like substance, etc.) in another liquid phase and hydrate them to form a relatively stable emulsion. When the high-speed emulsifying head works, it throws the material at the center of the rotor towards the stator at high speed. Through the tooth gap of the stator, it achieves emulsification between the rotor and stator through shearing, collision, and crushing. It is widely used for oils, powders, sugars, etc. Emulsification and mixing of raw materials, as well as emulsification and dispersion of certain coatings and paints, also use emulsification tanks, especially suitable for certain insoluble adhesive additives such as CMC, xanthan gum, etc.


Tank optional configuration:
The tank body of the emulsion tank can be optionally equipped with sterile air filters, thermometers (digital or dial), sight glasses, sanitary manholes, inlet and outlet ports, CIP universal rotating cleaning balls, sterile sampling valves (stainless steel tank bottom), level gauges and level self-control systems (load-bearing modules, non-contact ultrasonic, static pressure transmitters), etc., or configured according to customer requirements.

Typical applications:
Suitable for the production of industrial products such as cosmetics, pharmaceuticals, food, chemicals, dyeing, printing inks, etc., especially for materials with high matrix viscosity and high solid content, emulsification is more effective.

Product Features:
The emulsification tank has a compact structure, small volume, light weight, easy operation, low noise, and smooth operation. Its biggest feature is that it does not grind materials during production, and integrates high-speed shearing, mixing, dispersion, and homogenization.
Suitable diameter to height ratio design, energy-saving, fast material mixing, high emulsification and homogenization efficiency.
The inner wall adopts electrolytic mirror polishing or mechanical polishing, the outer wall adopts 304 fully welded insulation structure, and the outer surface adopts mirror or matte treatment; All process openings such as inlet and outlet pipes, sight glasses, manholes, etc. are welded to the inner tank body using a flanging process arc transition, which is smooth, easy to clean, and has no dead corners, ensuring the reliability and stability of the production process and complying with GMP and other regulatory requirements.
The emulsion tank has various specifications such as 600L to 20000L capacity, and can be designed and manufactured according to the actual needs of customers.

Typical applications:
Suitable for the production of industrial products such as cosmetics, pharmaceuticals, food, chemicals, dyeing, printing inks, etc., especially for materials with high matrix viscosity and high solid content, emulsification is more effective.


Main technical parameters:
Design pressure: According to customer requirements
Inner liner: 304, 316L
Design temperature: according to customer requirements
Insulation layer: rock wool or polyurethane
Processing type: mechanical polishing, sandblasting, acid pickling
Practicing optical precision: inner wall 0.3um, outer wall 0.6um
Import and export: quick installation card joints, flanges
Volume (L)
Nominal diameter (mm)
Mixing speed (mm)
Motor power (KW)
Work pressure (r/min)
operation temperature
100
550
2800
2.2
≤0.09Mpa
(Normal pressure)
160℃
300
800
2800
4
500
900
2800
5.5
1000
1200
2800
7.5
2000
1400
2800
18.5
3000
1600
2800
22
5000
1800
2800
37


Product Structure:
乳化搅拌罐,剪切乳化罐
The mixing tank consists of a mixing tank body, a mixing tank cover, a mixer, a support, a transmission device, a shaft seal device, etc.
The mixing tank body, mixing tank cover, mixer, shaft seal and other components can be made of materials such as carbon steel or stainless steel according to requirements.
The mixing tank body and mixing tank cover can be connected by flange sealing or welding. The mixing tank body and mixing tank cover can be equipped with process pipe holes for feeding, discharging, observation, temperature measurement, pressure measurement, steam distillation, safety venting, etc. according to process requirements.
The upper part of the mixing tank cover is equipped with a transmission device (motor or reducer), which drives the mixer inside the mixing tank through the transmission shaft.
The shaft seal device can adopt various forms such as machine seal, packing, labyrinth seal, etc. (determined according to user needs).

乳化搅拌罐,剪切乳化罐
The homogenizer mixer of the emulsification tank can be used in conjunction with the central blade mixer, scraping wall mixer, etc., to form the optimal mixing method; The tank body adopts a vertical circular tank body, which can be made into honeycomb jacket, coil jacket or integral jacket, and can be heated and cooled; The bottom of the tank can be inclined for easy emptying; The material of stainless steel is made of 316L or 304.

Product Display:
乳化搅拌罐,剪切乳化罐
乳化搅拌罐,剪切乳化罐


Several common structural forms of mixed slurry:

We will select the appropriate mixing slurry form and mixing speed according to the characteristics of the mixing material and the user's process requirements.
单层储罐
Three leaf propulsion type
Turbine dispersing disk
Six blade disc turbine type


单层储罐
anchor
Flat inclined blade propeller type


In addition to the above and other forms of mixing slurry, some mixing tanks also use high shear emulsifiers and blade type dispersing mixers (priced separately), relying on their strong mixing force to quickly disperse and mix materials.

单层储罐

High speed dispersing mixer:
Motor power: 1.1-75KW
Motor speed: 1450r/min (4th level)
Motor form: fixed speed motor, variable frequency motor
(If a variable frequency motor is required, a variable frequency drive is needed, with a speed range of 0-1450r/min.)
High shear homogenizer emulsifier
Motor power: 1.1KW~75KW
Motor speed: 1.1kw-18.5kw=2900r/min; 22kw-75kw=1450r/min
Motor form: fixed speed motor, variable frequency motor
(If a variable frequency motor is required, a variable frequency drive is needed, with a speed range of 0-1450r/min.)




Our company specializes in producing customized emulsion tanks of various types. We are an experienced factory with good quality and competitive prices. Welcome to inquire

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